The process of Knitted hat is a complex and delicate process, which covers multiple links from design to finished product. The following are the detailed steps of the process of Knitted hat:
Design
The design of Knitted hat is the starting point of the process. Designers will conceive and draw various Knitted hat samples with novel styles and rich colors according to market demand, fashion trends and customer requirements. In the design process, factors such as the size, shape, pattern, color of the hat, as well as the choice of fabric and weaving process need to be considered.
Fabric preparation
According to the design requirements, the factory will choose the right fabric to make Knitted hat. Common fabrics include wool, cashmere, pure cotton, polyester, acrylic, etc. These fabrics have different warmth retention, feel and breathability, and need to be selected according to the specific product positioning. After selecting the fabric, inspection, cutting and pretreatment are also required to ensure the quality and performance of the fabric.
Knitting and weaving
Knitting and weaving are the core links in making Knitted hat. According to the design requirements and fabric characteristics, the factory will choose an appropriate weaving machine for weaving. During the knitting process, it is necessary to strictly control the details such as knitting tension, density, tightness and stitches to ensure the quality and appearance of the hat. Knitting machines are divided into manual knitting machines, electric knitting machines and fully automatic knitting machines. Different types of knitting machines are suitable for different production needs.
Sewing
Sewing is the process of integrating and trimming the finished knitted products. During the sewing process, it is necessary to cut, align, sew and other operations on the edges, trims, folds and other details of the hat to ensure the overall appearance and structural stability of the hat. At the same time, it is also necessary to process the visor, eyebrows, top of the hat and other parts, add decorative elements, logos and labels, and perform reinforcement, ironing and other processes.
Ironing
Ironing is one of the important links in the production of Knitted hats. Through heat pressing and steam treatment, the hat is curled, flattened, and shaped as a whole to make the appearance of the hat more beautiful and neat. Ironing can also make the hat fit the head more closely and improve the warmth retention performance.
Packaging
Finally, after strict quality inspection, the Knitted hat will be carefully packaged and ready to be sent to the market. During the packaging process, attention should be paid to protecting the appearance and shape of the hat to avoid damage during transportation and storage.
In summary, the process of Knitted hat is a complex and delicate process that requires close cooperation and strict control of each link.